There are many benefits to using a lubricant on wire ropes. You can prolong the life of your rope, reduce overall costs and improve overall performance levels. Here are six reasons why you should consider adding a lubricant to your next purchase from Wire Rope Supply.
1) Improved strength and flexibility
Applying the right type of lubricant is essential for improving performance and reducing damage to wire ropes. Lubrication allows the outer wires of the rope to move independently, preventing metal fatigue – internal abrasion that happens when individual wire strands rub against each other. It also helps to keep corrosion at bay which saves time on relays.
2) Greater efficiency
The right lubricant can help achieve greater efficiency by minimizing power losses due to friction – making it easy to crank wire ropes through sheaves, blocks, and drums with less effort. This ensures that equipment runs smoothly and safely throughout its lifetime, increasing reliability on-site or in production facilities.
3) Improved safety
Regular application of a good quality lubricant reduces the possibility of accidents, helping to keep equipment running safely. It also prevents damage to the rope housing and fittings, leading to corrosion at points where run-off water is likely to collect. Corrosion causes stiff blocks and sheaves, making it more difficult for operators to control wire ropes – increasing the risk of accidents.
4) Reduced wear
Corrosion increases the bearing area onto which wire ropes bear when they are under load, causing them to wear out faster – especially if there’s salt or sand in the air or water that runs off the wire rope housing. This means that lubrication reduces drag through sheaves, drums, and guides while extending service life by up to three times compared with un-lubricated wire rope, thereby cutting your costs.
5) Lowered maintenance and repair costs
Corrosion increases the frequency of rope inspections and relaying. If it’s not detected early, there’s a greater risk of pipe damage due to corrosion around the wire rope bearing area – leading to expensive downtime and unplanned outages. (https://masto.no/) Damage caused by metal fatigue is also more likely when lubrication fails, so regular application of the right lubricant saves money on repairs and equipment downtime – resulting in increased productivity and profitability.
6) Easier installation and rigging
Improperly installed or rigged wire ropes can cause accidents: they run into sheaves that are either too narrow or overloaded with other cables; they snap under tension; they’ve been incorrectly wound onto drums, or their wire rope core is not located in the center of the drum. https://masto.no/products/wire-rope-lubricator/) A high-quality lubricating solution ensures that wire ropes run safely through sheaves, blocks, and drums, giving operators greater control over them to avoid accidents.
Lubricant can be applied to wire ropes for multiple reasons. These include better abrasion resistance, less wear on bearings, easier movement through sheaves and blocks, improved safety by avoiding frictional heat or sparks that could ignite dust or fumes, more efficient transmission of power by less loss due to friction in electric cables, and the extended life of machine parts. Wire ropes are typically expensive items that require care to ensure they last as long as possible. Lubricants provide a beneficial tool towards this goal.